Job Description

Position Summary:The Mold Setter / Process Technician is responsible for the safe and efficient setup, startup, troubleshooting, and optimization of injection molding machines and auxiliary equipment while producing high-quality automotive components. This position supports production goals through mold changes, process control, equipment troubleshooting, quality assurance, and continuous improvement initiatives.Responsibilities of Position:Meet the expectations and standards set forth by IATF 16949 and ISO 14001.Install, remove, and set up molds on injection molding machines following established procedures and safety guidelines.Ensure molds are clean, free from defects, and properly prepared for production.Operate injection molding machines, troubleshoot issues, and perform routine maintenance.Prepare and load the appropriate raw materials, including resin, colorants, and additives.Establish and maintain approved machine process parameters to ensure product quality and process stability.Monitor machine performance and make process adjustments to optimize cycle times, reduce scrap, and improve efficiency.Conduct first-piece inspections and verify product conformance to quality requirements.Identify and correct molding defects such as flash, short shots, burns, sink marks, warpage, and splay.Support production personnel by providing technical assistance and guidance related to molding processes.Conduct mold trials and document process adjustments, findings, and results.Perform routine preventive maintenance activities on molds and processing equipment as assigned.Maintain molds to ensure cleanliness, functionality, and readiness for production.Identify tooling, mold, and equipment concerns and coordinate repairs with Maintenance and Tooling teams.Collaborate with Production, Quality, Maintenance, Tooling, and Engineering teams to troubleshoot process, equipment, and quality concerns while supporting continuous improvement, efficiency, and production objectives.Support root cause analysis and corrective action activities to improve product quality, reduce downtime, and minimize scrap.Respond quickly to machine alarms, process deviations, and production issues to minimize downtime.Ensure machine guarding and safety devices are functioning properly before operation.Follow Lockout/Tagout procedures and all applicable safety requirements.Maintain accurate setup sheets, process documentation, production records, and quality reports.Maintain housekeeping standards in molding, material handling, and work areas.Participate in continuous improvement, cost reduction, scrap reduction, and efficiency improvement initiatives.Communicate process changes, production concerns, and equipment issues to supervisors and team members.Train and support operators on startup procedures, quality requirements, and processing best practices.Perform other duties as assigned.Skill Requirements:Strong knowledge of plastic injection molding processes, molds, and associated equipment.Strong mechanical aptitude and troubleshooting skills.Understanding of molding parameters including temperature, pressure, fill time, hold pressure, and cooling cycles.Ability to identify and resolve molding defects and process-related issues.Ability to read and interpret setup sheets, process sheets, work instructions, and quality documentation.Basic computer proficiency and experience using manufacturing systems.Strong communication and teamwork skills.Ability to prioritize work and respond effectively to changing production demands.Attention to detail and commitment to safety, quality, and continuous improvement.Education and Experience Requirements:Minimum of 2 years of injection molding setup and processing experience preferred.Automotive manufacturing experience preferred.Technical training in plastics processing, manufacturing technology, or a related field preferred.Experience with scientific molding principles is a plus.Experience with automation, robotics, and auxiliary equipment preferred.Licensing or Special Certification Requirements:Forklift certification preferred or ability to obtain certification.Crane/Hoist certification required or ability to obtain certification.Lockout/Tagout training required.Physical Requirements:Frequent standing, walking, bending, crouching, kneeling, reaching, and climbing.Ability to safely climb ladders and work from elevated platforms and equipment.Ability to lift, carry, push, or pull up to 50 pounds.Ability to work around moving machinery and industrial equipment.Ability to distinguish color variations in molded products where required.Ability to wear required personal protective equipment (PPE).Working Conditions:Manufacturing environment with exposure to noise, heat, dust, oils, and moving mechanical equipment.Regular interaction with injection molding machines, robots, conveyors, dryers, grinders, and auxiliary equipment.Overtime, weekend work, and schedule flexibility may be required to support production needs.Fast-paced automotive manufacturing environment with changing priorities and production demands.

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